nav emailalert searchbtn searchbox tablepage yinyongbenwen piczone journalimg journalInfo journalinfonormal searchdiv searchzone qikanlogo popupnotification paper paperNew
基于电磁-结构双向耦合的枢轨界面动态接触特性数值研究
基金项目(Foundation):
邮箱(Email): ;
DOI: 10.19323/j.issn.1673-6524.202603011
发布时间: 2026-05-29
出版时间: 2026-05-29
网络发布时间: 2026-05-29
移动端阅读
摘要:

电枢-轨道接触界面的电流密度与接触压力动态分布,是诱发电磁发射过程中熔化、磨损等物理现象的核心因素。现有解耦或单向耦合模型难以揭示多物理场耦合下界面的动态接触特性,导致仿真结果与实验观测存在偏差。为此,建立了电磁-结构双向耦合有限元模型,对电枢装填-发射全过程开展数值模拟,探究接触界面电流密度与接触压力的时空演化规律。结果表明:电流上升阶段,机械预紧力主导的接触压力分布会重构电枢内的电流传导路径,使电枢电磁压力较理想接触条件显著降低;电磁压力占据主导后枢轨形成全接触状态,电流密度分布趋近理想接触特征。基于双向耦合模型得到的接触面温度场时空分布规律,与实验回收电枢烧蚀形貌高度吻合。研究结果可为电枢表面烧蚀研究和过盈配合优化设计提供参考依据。

Abstract:

The dynamic distribution of current density and contact pressure at the armature-rail interface is a primary factor inducing physical phenomena such as melting and wear during electromagnetic launch. Existing decoupled or one-way coupled models cannot accurately reveal the dynamic contact characteristics of the interface under multi-physics coupling conditions,leading to deviations between simulation results and experimental observations. To address this issue, a two-way electromagnetic-mechanical coupled finite element model was established to simulate the armature loading and launch process, thereby investigating the spatiotemporal evolution of current density and contact pressure at the contact interface. The results indicate that during the current rising stage, the contact pressure distribution dominated by the mechanical preload reconstructs the current conduction paths within the armature, causing the electromagnetic pressure on the armature to be significantly lower than that under ideal contact conditions. After the electromagnetic pressure becomes dominant, the armature-rail interface transitions to a full-contact state, and the current density distribution approaches the ideal contact characteristics. Furthermore, the spatiotemporal distribution of temperature field at the contact interface based on the two-way coupled model exhibits an excellent agreement with the ablation morphology of recovered armatures in experiments. The findings provide a reference for the study of armature surface ablation and the optimization design of interference fit.

参考文献

[1]王增基,陈立学,尤彭昊,等.考虑速度趋肤效应与接触电阻影响的枢轨界面电流分布特性[J].电工技术学报,2022,37(19):5003-5010.

[2]周鹏飞,栗保明.两种数值格式对电磁轨道炮速度趋肤效应的计算与分析[J].高电压技术,2022,48(6):2418-2424.

[3]WATT T,STEFANI F. The effect of current and speed on perimeter erosion in recovered armatures[J]. IEEE Transactions on Magnetics,2005,41(1):448-452.

[4]FENG D,HE J J,XIA S G, et al. Investigations of the armature–rail contact pressure distribution in a railgun[J].IEEE Transactions on Plasma Science, 2015,43(5):1657-1662.

[5]HRIC G R,ODENDAAL W G. Improving start-up contact distribution between railgun armature and rails[J].IEEE Transactions on Plasma Science,2016,44(7):1202-1207.

[6]WU J,LI S,YANG B,et al. Optimized design for armature lightweighting and contact pressure distribution uniformization based on BP neural network and genetic algorithm[J]. IEEE Transactions on Plasma Science,2024,52(6):2359-2367.

[7]LI C X,XIA S G,CHEN L X,et al. Simulations on current distribution in railgun under imperfect contact conditions[J]. IEEE Transactions on Plasma Science,2019,47(5):2264-2268.

[8]殷强,张合,李豪杰,等.考虑电枢与导轨实际接触状态的电磁轨道炮膛内磁场分析[J].兵工学报,2019,40(3):464-472.

[9]张嘉炜,鲁军勇,谭赛,等.考虑初始接触压力的滑动电接触界面磁扩散模型[J].电工技术学报,2022,37(2):488-495.

[10]刘畅,刘峰,刘新民.接触电阻对电磁轨道炮电磁场影响分析[J].火炮发射与控制学报,2020,41(1):23-28.

[11]范薇,苏子舟,范天峰,等. C形一体电枢的结构设计及接触压力分析[J].兵工学报,2019,40(10):1969-1976.

[12]曹斌,裴朋超,张昕楠,等.炮膛间距对枢轨初始接触状态的影响分析[J].火炮发射与控制学报,2024,45(3):1-5.

[13]李可,葛霞,李菊香,等.电磁轨道炮轨道动态扩张量精确测量技术研究[J].火炮发射与控制学报,2020,41(4):70-73.

[14]ZHANG,H Y,GU B F,LI B M,et al. Numerical simulation and experimental study on the characteristics of armature wear and contact process of small caliber railgun[J].Defence Technology,2025,49(7):180-191.

[15]WANG Z J,CHEN L X,CHENG W P,et al. Influence of magnitude of armature interference on static contact resistance[J]. IEEE Transactions on Plasma Science,2024,52(4):1507-1514.

[16]XIA S G,HU Y Y,CHEN L X,et al. Experimental studies on melt erosion at rail-armature contact of rail launcher in current range of 10-20 k A/mm[J]. IEEE Transactions on Plasma Science,2017,45(7):1667-1672.

[17]姚金明,傅强.大电流高速滑动电接触界面热量分配过程[J].电工技术学报,2024,39(17):5497-5507.

基本信息:

DOI:10.19323/j.issn.1673-6524.202603011

中图分类号:TJ866

引用信息:

[1]徐钢,杨春霞,栗保明.基于电磁-结构双向耦合的枢轨界面动态接触特性数值研究[J].火炮发射与控制学报().DOI:10.19323/j.issn.1673-6524.202603011.

发布时间:

2026-05-29

出版时间:

2026-05-29

网络发布时间:

2026-05-29

检 索 高级检索

引用

GB/T 7714-2015 格式引文
MLA格式引文
APA格式引文